Pipeline Reinforcement Services – Composite Repair System

Pipeline Reinforcement Services – Composite Repair System
Safe • Reliable • No Shutdown Required – Certified Composite Reinforcement for Oil & Gas
Pipelines


In the oil & gas industry, pipeline integrity is critical to ensuring smooth operations and
preventing costly failures.


PT Saka Nusa Persada provides a pipeline reinforcement service using a composite repair
system, a proven, efficient, and certified solution for restoring pipeline strength without welding,
shutdown, or production interruption.


Whether caused by external corrosion, internal thinning, mechanical defects, or structural
damage, our composite repair technology offers long-lasting reinforcement that meets
international standards and extends pipeline life safely and economically.

Why Choose Composite Repair? (Technical Advantages)
– Zero Hot Work – Safe for Hazardous Areas
No welding is required, making it ideal for explosive or high-risk environments.
– No Shutdown / Minimal Downtime
Installation can be performed while the line is under pressure — without halting production.
– High Strength, Lightweight, Long-Lasting
Made from fiberglass, carbon fiber, or aramid (Kevlar) combined with high-performance resin,
designed in accordance with ASME PCC-2 and ISO 24817 standards.
– Effective for Multiple Defect Types
Suitable for external/internal corrosion, thinning, dents, cracks, leaks (post-isolation), and other
structural anomalies.
– Cost-Effective and Fast Implementation
A fraction of the cost of pipe replacement, welding, or plant shutdown — with proven durability
and engineering reliability.

Defects That Can Be Repaired

  • External corrosion & pitting
  • Internal corrosion thinning
  • Longitudinal or circumferential defects
  • Dents & mechanical damage
  • Localized wall loss
  • Weld defects
  • Elbows, tees, and hard-to-access spool sections
  • Static equipment such as vessels, tanks, risers, and casings

    Repair Methodology (Compliant with ASME PCC-2 & ISO 24817)
  1. Assessment & Data Collection
    Using UT thickness measurement, pit gauge, and visual inspection to evaluate corrosion
    severity.
  2. Engineering Design & Calculation
    Composite thickness design based on operating pressure, defect depth, and desired
    service life.
  3. Surface Preparation
    Grit blasting or mechanical surface treatment to achieve the required surface
    cleanliness and roughness.
  4. Composite Application
    Layering fiber and resin using wet wrapping or pre-cured methods, depending on the
    application design.
  5. Curing & Quality Control
    Controlled curing process with quality assurance tests such as hardness and visual
    verification.
  6. Final Documentation
    Submission of full engineering report, repair records, design calculation, and material
    certificates.

    Why PT Saka Nusa Persada?
    – Experienced in Oil & Gas Operations Across Indonesia
    With more than a decade of experience in corrosion and pipeline integrity management, we’ve
    supported onshore and offshore facilities nationwide.
    – Certified Composite Materials
    We only use internationally approved systems compliant with global standards for safety and
    reliability.
    – Qualified Engineers & Technicians
    All work is performed by trained specialists under strict safety procedures and engineering
    supervision.
    – Rapid Response Team
    We understand the urgency of maintenance in oil & gas — our team is ready to mobilize quickly
    with complete tools and design support.

    Applications Across Industries
  • Oil & gas transmission pipelines
  • Compressor and pump stations
  • Petrochemical refinery piping
  • Offshore platforms and FPSOs
  • Tank nozzles and risers
  • High-pressure process lines
  • Aging facilities and plant rehabilitation projects

    Request a Free Technical Assessment
    Not sure if your pipeline qualifies for composite repair?
    Our engineering team can perform a free preliminary assessment to recommend the most
    suitable repair design for your system.
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